All manufacturers, regardless of how many products they produce per day, must necessarily monitor the quality. If any production machine does not work correctly, what it produces will not meet the necessary standards. If quality control is not being managed, it will have a huge impact on the percentage of defects in production, which will certainly affect your income.
Therefore, there is a quality control program that is focused on eliminating such problems. You can pay attention to the following recommendations for automating quality control and tracking the production of products from start to finish.
Automation allows you to continuously produce high-quality products faster and more efficiently.
How does automation contribute to improving product quality:
- Improves accuracy. Many products require very fine-tuning and set parameters. Automatic mode contributes to achieving higher stable results.
- Helps to avoid human error. Automated systems eliminate the possibility of errors based on human limitations.
- Makes it possible to better control production. With the help of various sensors and indicators, automated systems can monitor the wear of machine parts, notify of breakdowns and malfunctions that can cause product defects.
Manufacturers need to check the quality at various stages of the production process. Inspection includes measuring product characteristics, studying, testing, and comparing the results with the specification of requirements. By checking raw materials and components before the start of production and, after the product has been produced, as well as partially manufactured parts, manufacturers can more effectively identify defects, save time and money, as well as identify at what specific stage certain defects occur.
Quality control at all stages of production ensures that the processes used for the design, testing, and production of products are carried out correctly by regulatory and legislative standards. Over time or in connection with the expansion of production, these processes can be improved.
Process tracing is now one of the most important requirements for manufacturers, allowing them to strengthen control over the quality of products and the implementation of work processes.
Quality management is necessary to:
- Receive reports promptly
- Continuously monitor the performance of suppliers
- Eliminate quality problems in time
- Predict patterns
- Improve production planning
- Increase the level of customer service
Tracing is a good tool that helps manufacturers create a long-term quality control program that will reduce downtime and reduce % of defects, as well as reduce % of waste and rework goods.
Quality Control Inspectors
Quality control inspectors work both on the side of the consumer and on the side of the manufacturer. They protect the consumer from the possibility of purchasing low-quality products, and the company from damage to reputation if a customer suffers as a result of poor-quality production processes or returns a low-quality product.
If problems with the product are found during testing, the inspector may try to fix the problem himself, return the product for repair, or reject the product. If problems arise, the inspector notifies managers and manufacturers, works with them to fix the problem.
Advantages of quality control
The introduction of quality control procedures into production shows that you strive to sell your customers the best products and take care of their well-being. In addition, the practice of quality control has a positive impact on employees. Quality control can inspire employees to improve and create higher quality products, which will lead to greater customer satisfaction.
To use the company’s resources most efficiently when implementing quality control in production, it is recommended to use quality control protocols.
Example of quality control
In 1986, Motorola, Inc. presented the Six Sigma quality control methodology, which uses data-based analysis to minimize defects. The process was aimed at reducing the number of defects in the production of products to no more than 3.4 cases per million units.
This methodology was created to minimize errors when documenting all production procedures.
Motorola introduced this method at a time when the company was facing fierce competition abroad, primarily due to the success of the Japanese manufacturing market, Motorola’s customer complaints were high.
After the introduction of this form of quality control, the company’s performance has improved significantly. Subsequently, Motorola has improved performance and quality in all business sectors.
Quality control in vaping
Quality control in vaping shows how a company measures that the quality of its products is maintained (if it is good) or improved if there is such a need. Quality control is carried out in different ways:
- Testing products,
- Analysis of production processes,
- Creating benchmarks.
All this is done to track changes in the product or production.
Quality control ensures that defective vaping products will not fall into the hands of the buyer.
In vape production, quality control prevents accidents when people use the product.
The presence of quality control procedures within the business can only help to ensure the quality of products sold, improve the reputation and success of the business. This affects the attitude of employees to their work and creates a sense of importance in the company and responsibility for the products produced. Quality control can begin with staff training before creating or implementing tools for testing products and setting standards. Quality control methods help to create a safe working environment and product safety, which benefits both customers and the company.
Don’t hesitate to contact us if you have any questions. We are here to share our expertise and provide cutting-edge equipment for your product development and QA.